Lexus ES manuals

Lexus ES: Installation

INSTALLATION

PROCEDURE

1. INSTALL NO. 2 FUEL SENDER GAUGE ASSEMBLY

(a) Engage the claw to install the No. 2 fuel sender gauge assembly to the fuel tank vent tube assembly.

NOTICE:

Be careful not to bend the arm of the No. 2 fuel sender gauge assembly.

(b) Engage the 2 clamps to connect the wire harness to the fuel tank vent tube assembly.

NOTICE:

  • Do not damage the wire harness.
  • When engaging each wire harness to the clamp, engage one wire at a time.

(c) Connect the No. 2 fuel sender gauge assembly connector.

2. INSTALL FUEL TANK VENT TUBE ASSEMBLY

(a) Install a new fuel suction tube set gasket to the fuel tank assembly.

(b) Connect the fuel return vent tube sub-assembly and set the fuel tank vent tube assembly to the fuel tank assembly.

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NOTICE:

  • When connecting the fuel tube connector, do not excessively pull on the fuel return vent tube sub-assembly.
  • Be careful not to bend the arm of the No. 2 fuel sender gauge assembly.

(c) Align the protrusions of the fuel tank vent tube assembly with the notches in the fuel tank assembly.

*a

Protrusion

Notch

3. INSTALL FUEL PUMP GAUGE RETAINER

(a) Install the fuel pump gauge retainer.

(1) While pressing down on the fuel tank vent tube assembly, temporarily install the fuel pump gauge retainer.

(2) Temporarily install SST (plate) and SST (claw) to the fuel pump gauge retainer.

SST: 09808-01071

SST: 09808-14031

09808-01030

09808-01090

HINT:

Securely insert the ends of SST (claw) into the insertion points in the fuel pump gauge retainer.

*a

Insertion Point

*b

SST (Plate)

*c

SST (Claw)

*d

SST (Bolt)

(3) While firmly pressing SST (claw) into the insertion points in the fuel pump gauge retainer, tighten SST (bolt).

(4) Install SST (handle) to SST (plate).

*a

Triangle Mark (Fuel Pump Gauge Retainer)

*b

Triangle Mark (Fuel Tank Assembly)

*c

SST (Handle)

*d

SST (Plate)

*e

SST (Bolt)

Front Side

SST: 09808-14031

09808-01010

(5) Using SST, rotate the fuel pump gauge retainer so that the triangle mark on the fuel pump gauge retainer is aligned with the triangle mark on the fuel tank assembly to install the fuel tank vent tube assembly to the fuel tank assembly.

NOTICE:

  • Do not use any tools other than specified as this may result in damage to the fuel pump gauge retainer or fuel tank assembly.
  • Do not press down on SST excessively as this may make the fuel pump gauge retainer hard to rotate, and may damage components.
  • Make sure to rotate SST (handle) horizontally. If it is rotated at an angle, SST may come off.
  • Do not spin SST too fast or use an impact wrench as this may result in damage to components.
  • If SST comes off of the fuel pump gauge retainer, loosen SST (bolt) and reinstall SST.
  • Make sure that the fuel suction tube set gasket does not come off.

(b) Engage the claw to install the No. 1 fuel tube clamp.

4. INSTALL REAR FLOOR SERVICE HOLE COVER

(a) Remove any remaining butyl tape from the rear floor service hole cover and vehicle body.

(b) Clean the installation surfaces of the rear floor service hole cover and vehicle body.

(c) Connect the fuel tank vent tube assembly connector.

(d) Install the rear floor service hole cover with new butyl tape.

NOTICE:

Securely install the rear floor service hole cover.

*a

Butyl Tape Adhesion Area

5. INSTALL FUEL SENDER GAUGE ASSEMBLY

(a) Engage the 2 claws to install the fuel sender gauge assembly to the fuel suction tube with pump and gauge assembly.

NOTICE:

Be careful not to bend the arm of the fuel sender gauge assembly.

(b) Engage the 3 clamps to connect the wire harness to the fuel suction tube with pump and gauge assembly.

NOTICE:

  • Do not damage the wire harness.
  • When engaging each wire harness to the clamp, engage one wire at a time.

(c) Connect the fuel sender gauge assembly connector.

6. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

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READ NEXT:

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 Parts Location

PARTS LOCATION ILLUSTRATION *1 ECM *2 FUEL TANK ASSEMBLY *3 FUEL PUMP CONTROL ECU *4 FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY - FUEL PUMP (for Low Pressure) - FUEL MAIN VALVE

SEE MORE:

 Removal

REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel pressure sensor (fuel delivery pipe with sensor assembly) removal/installation are shown below. Nec

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DESCRIPTION If the manual up and down functions operate normally but the auto up and down functions do not, the power window control system may be in fail-safe mode. If power window initialization has not been performed, the auto up and down functions will not operate. Click here WIRING DIAGRAM C

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