INSTALLATION
PROCEDURE
1. INSTALL NO. 1 BRAKE TUBE CLAMP BRACKET
(a) Install the No. 1 brake tube clamp bracket to the brake booster pump assembly with the bolt.
Torque:
7.0 N·m {71 kgf·cm, 62 in·lbf}
2. INSTALL NO. 2 BRAKE ACTUATOR HOSE
(a) Install the No. 2 brake actuator hose to the brake booster pump assembly and slide the clip to secure it.
*a | Identification Mark |
Front of the vehicle |
NOTICE:
3. INSTALL BRAKE BOOSTER PUMP ASSEMBLY
(a) Install the 2 brake booster pump collars and 2 brake booster pump bushings to the brake booster pump assembly as shown in the illustration. HINT: Perform this procedure only when replacement of the brake booster pump collars or brake booster pump bushings is necessary. |
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(b) Install the brake booster pump assembly, brake booster pump bushing and brake actuator case collar to the brake actuator bracket assembly as shown in the illustration.
*1 | Brake Booster Pump Collar | *2 | Brake Booster Pump Bushing |
*a | Union | *b | Connector |
*c | Wire Harness | *d | Stud |
Install in this Direction | - | - |
NOTICE:
(c) Install the nut.
Torque:
6.5 N·m {66 kgf·cm, 58 in·lbf}
(d) Engage the claw and clamp to install the brake booster pump assembly wire harness to the brake actuator bracket assembly. NOTICE: Engage the claw and clamp in the order shown in the illustration. | |
(e) Connect the connector to the brake booster pump assembly and lock the lock lever as shown in the illustration.
Connect the connector | |
Lock the lock lever |
NOTICE:
4. CONNECT ACCUMULATOR TO BRAKE MASTER CYLINDER TUBE
(a) Install the accumulator to brake master cylinder tube to the No. 1 brake tube clamp bracket with the bolt. Torque: 7.0 N·m {71 kgf·cm, 62 in·lbf} |
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(b) Using a union nut wrench, connect the accumulator to brake master cylinder tube to the brake booster pump assembly.
Torque:
Specified tightening torque :
15.2 N·m {155 kgf·cm, 11 ft·lbf}
NOTICE:
HINT:
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13.4 N*m (137 kgf*cm, 10 ft.*lbf)
5. CONNECT NO. 2 BRAKE ACTUATOR HOSE
(a) Connect the No. 2 brake actuator hose to the No. 1 brake actuator tube and slide the clip to secure it.
*a | Identification Mark |
Front of the vehicle |
NOTICE:
6. BLEED NO. 1 BRAKE ACTUATOR TUBE
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7. FILL RESERVOIR WITH BRAKE FLUID
8. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL
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9. BLEED BRAKE SYSTEM
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10. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY
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11. INSTALL FRONT CENTER UPPER SUSPENSION BRACE SUB-ASSEMBLY
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12. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
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