Lexus ES manuals

Lexus ES: Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

NOTICE:

Before replacing the steering lock actuator assembly, refer to Registration.

for Gasoline Model: Click here

for HV Model: Click here

PROCEDURE

1. REMOVE STEERING LOCK ACTUATOR ASSEMBLY

(a) Secure the steering column assembly in a vise between aluminum plates.

NOTICE:

Do not overtighten the vise.

(b) Using SST, strike a punch mark for drilling in the center of the steering lock set bolt.

SST: 09622-00010

NOTICE:

When striking the punch mark, in order to prevent impact force from being applied to the steering lock actuator assembly, do not use a normal center punch.

(c) Using a drill, drill a hole in the 2 steering lock set bolts and insert a screw extractor.

(d) Using the screw extractor, remove the 2 steering lock set bolts and steering lock actuator assembly.

2. REMOVE MULTIPLEX TILT AND TELESCOPIC ECU

Remove in this direction

(a) Disengage the 2 claws and remove the multiplex tilt and telescopic ECU.

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 Inspection

INSPECTION PROCEDURE 1. INSPECT STEERING COLUMN ASSEMBLY (a) Check that the 2 bushings are securely installed to the steering column assembly. HINT: If the bushings are deformed, missing or damaged

 Reassembly

REASSEMBLY PROCEDURE 1. INSTALL MULTIPLEX TILT AND TELESCOPIC ECU Install in this direction (a) Engage the 2 claws to install the multiplex tilt and telescopic ECU. 2. INSTALL STEERING LOCK

 Installation

INSTALLATION PROCEDURE 1. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD 2. INSTALL STEERING COLUMN ASSEMBLY NOTICE: Make sure that the wire harness is not interfering with the steering column assembly. (a)

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 Components

COMPONENTS ILLUSTRATION *1 NO. 2 FLOOR UNDER COVER - - N*m (kgf*cm, ft.*lbf): Specified torque - - ILLUSTRATION *1 FUEL TANK ASSEMBLY *2 FUEL TANK MAIN TUBE SUB-ASSEMBLY *3 NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY *4 FUEL TANK TO FILLER PIPE HOSE *5 NO

 Check Assist Limit Record

CAUTION / NOTICE / HINT HINT: Perform this troubleshooting procedure when no DTCs are output, including DTCs related to CAN communication system malfunctions. PROCEDURE 1. READ VALUE USING TECHSTREAM (ASSIST LIMIT RECORD 1) (a) Using the Techstream, read the Data List item "Assist Limit Rec

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