Lexus ES manuals

Lexus ES: Disassembly

DISASSEMBLY

PROCEDURE

1. REMOVE END COVER

(a) Using a T30 "TORX" socket wrench, remove the 5 screws and end cover.

NOTICE:

  • Hold the pump so that the pump installation surface, fitting parts and oil pipe will not be damaged.
  • As the housing deforms when force is applied, do not secure the housing with a tool such as a vise.
  • Securely fit the T30 "TORX" socket wrench to the screws.
  • Do not drop the end cover.
  • Do not damage the end cover.

(b) Using a screwdriver with its tip wrapped with protective tape, remove the No. 1 O-ring.

NOTICE:

Do not damage the groove.

*a

Protective Tape

2. REMOVE VACUUM PUMP VANE

(a) Remove the vacuum pump vane together with the 2 vacuum pump vane caps.

NOTICE:

  • When reusing the vacuum pump vane and vacuum pump vane caps, make sure to make a note of the installation position and orientation.
  • Do not drop the vacuum pump vane or vacuum pump vane caps.

(b) Remove the 2 vacuum pump vane caps from the vacuum pump vane.

NOTICE:

  • When reusing the vacuum pump vane and vacuum pump vane caps, make sure to make a note of the installation positions and orientation.
  • Do not drop the vacuum pump vane and vacuum pump vane caps.

*1

Vacuum Pump Vane Cap

*2

Vacuum Pump Vane

READ NEXT:

 Inspection

INSPECTION PROCEDURE 1. INSPECT VACUUM PUMP VANE (a) Check that the vacuum pump vane or vacuum pump vane caps are not damaged or excessively worn. HINT: If the vacuum pump vane or vacuum pump vane

 Installation

INSTALLATION PROCEDURE 1. INSTALL VACUUM PUMP ASSEMBLY (a) When using a new vacuum pump assembly: (1) Apply engine oil to the No. 2 O-ring and No. 3 O-ring which are installed to a new vacuum pump ass

 On-vehicle Inspection

ON-VEHICLE INSPECTION PROCEDURE 1. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Click here 2. REMOVE FRONT CENTER UPPER SUSPENSION BRACE SUB-ASSEMBLY Click here 3. OPERATION CHECK (a) Slide the

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 Disassembly

DISASSEMBLY PROCEDURE 1. REMOVE HOOD CUSHION CENTER (a) Using a clip remover, disengage the 10 hood to cowl top seal clips to remove the hood cushion center. (b) Remove the 10 hood to cowl top seal clips from the hood cushion center. 2. REMOVE HOOD INSULATOR (a) for TMK Made: (1) U

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