Lexus ES manuals

Lexus ES: Components

COMPONENTS

ILLUSTRATION

*A

for TMC Made

*B

Type A

*C

Type B

-

-

*1

COMPRESSOR ASSEMBLY WITH MAGNETIC CLUTCH

*2

DRIVE SHAFT BEARING BRACKET

*3

ENGINE COVER BRACKET

*4

ENGINE OIL LEVEL DIPSTICK GUIDE

*5

GENERATOR ASSEMBLY

*6

IGNITION COIL ASSEMBLY

*7

NO. 1 COMPRESSOR MOUNTING BRACKET

*8

NO. 2 IDLER PULLEY SUB-ASSEMBLY

*9

NO. 2 VENTILATION HOSE

*10

NO. 2 WATER BY-PASS HOSE

*11

NO. 3 WATER BY-PASS HOSE

*12

SENSOR WIRE

*13

VACUUM PUMP ASSEMBLY

*14

VENTILATION HOSE

*15

V-RIBBED BELT

*16

V-RIBBED BELT TENSIONER ASSEMBLY

*17

WATER FILLER BRACKET

*18

WATER PUMP PULLEY

*19

WIRE HARNESS CLAMP BRACKET

*20

BRACKET

*21

ENGINE OIL LEVEL DIPSTICK

*22

ENGINE OIL LEVEL DIPSTICK GUIDE O-RING

*23

GENERATOR ASSEMBLY BRACKET

*24

NO. 2 O-RING

*25

NO. 3 O-RING

-

-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

Do not apply lubricants to the threaded parts

ILLUSTRATION

*A

for TMMK Made

*B

Type A

*C

Type B

-

-

*1

COMPRESSOR ASSEMBLY WITH MAGNETIC CLUTCH

*2

DRIVE SHAFT BEARING BRACKET

*3

ENGINE COVER BRACKET

*4

ENGINE OIL LEVEL DIPSTICK GUIDE

*5

GENERATOR ASSEMBLY

*6

IGNITION COIL ASSEMBLY

*7

NO. 1 COMPRESSOR MOUNTING BRACKET

*8

NO. 2 IDLER PULLEY SUB-ASSEMBLY

*9

NO. 2 VENTILATION HOSE

*10

NO. 2 WATER BY-PASS HOSE

*11

NO. 3 WATER BY-PASS HOSE

*12

SENSOR WIRE

*13

VACUUM PUMP ASSEMBLY

*14

VENTILATION HOSE

*15

V-RIBBED BELT

*16

V-RIBBED BELT TENSIONER ASSEMBLY

*17

WATER FILLER BRACKET

*18

WATER PUMP PULLEY

*19

WIRE HARNESS CLAMP BRACKET

*20

BRACKET

*21

ENGINE OIL LEVEL DIPSTICK

*22

ENGINE OIL LEVEL DIPSTICK GUIDE O-RING

*23

GENERATOR ASSEMBLY BRACKET

*24

NO. 2 O-RING

*25

NO. 3 O-RING

-

-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

Do not apply lubricants to the threaded parts

ILLUSTRATION

*A

Type A

*B

Type B

*1

CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side of Bank 1)

*2

CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side of Bank 1)

*3

VVT SENSOR (for Intake Side of Bank 1)

*4

VVT SENSOR (for Exhaust Side of Bank 1)

*5

SPARK PLUG

*6

CYLINDER HEAD COVER SUB-ASSEMBLY

*7

CYLINDER HEAD COVER GASKET

*8

SPARK PLUG TUBE GASKET

*9

NO. 1 ENGINE COVER SUB-ASSEMBLY

*10

O-RING

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

Adhesive 1324

Precoated part

ILLUSTRATION

*1

CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side of Bank 2)

*2

CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side of Bank 2)

*3

VVT SENSOR (for Intake Side of Bank 2)

*4

VVT SENSOR (for Exhaust Side of Bank 2)

*5

SPARK PLUG

*6

CYLINDER HEAD COVER SUB-ASSEMBLY LH

*7

NO. 2 CYLINDER HEAD COVER GASKET

*8

SPARK PLUG TUBE GASKET

*9

PCV VALVE (VENTILATION VALVE SUB-ASSEMBLY)

*10

OIL FILLER CAP SUB-ASSEMBLY

*11

OIL FILLER CAP GASKET

*12

O-RING

*13

NO. 1 V-BANK COVER BRACKET

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

Adhesive 1324

Precoated part

ILLUSTRATION

*A

w/ Taper Screw Plug

*B

w/ Stud Bolt

*C

w/o Stud Bolt

-

-

*1

FRONT NO. 1 ENGINE MOUNTING BRACKET LH

*2

WATER OUTLET

*3

NO. 2 WATER INLET HOUSING GASKET

*4

ENGINE COOLANT TEMPERATURE SENSOR

*5

CYLINDER BLOCK WATER DRAIN COCK PLUG

*6

CYLINDER BLOCK WATER DRAIN COCK SUB-ASSEMBLY

*7

TAPER SCREW PLUG

*8

WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

*9

WATER BY-PASS HOSE

*10

CRANKSHAFT POSITION SENSOR PROTECTOR

*11

CRANKSHAFT POSITION SENSOR

*12

SENSOR WIRE

*13

REAR ENGINE OIL SEAL

*14

REAR ENGINE OIL SEAL RETAINER

*15

ENGINE OIL PRESSURE SWITCH ASSEMBLY

*16

GASKET

*17

STUD BOLT

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

Adhesive 1324

Adhesive 1344

MP grease

Precoated part

Do not apply lubricants to the threaded parts

-

-

ILLUSTRATION

*1

NO. 1 OIL PAN BAFFLE PLATE

*2

NO. 2 OIL PAN SUB-ASSEMBLY

*3

OIL FILTER CAP ASSEMBLY

*4

OIL FILTER DRAIN PLUG

*5

OIL PAN SUB-ASSEMBLY

*6

OIL STRAINER SUB-ASSEMBLY

*7

OIL FILTER ELEMENT

*8

OIL PAN DRAIN PLUG GASKET

*9

OIL PAN DRAIN PLUG

*10

O-RING

*11

ENGINE OIL LEVEL SENSOR

*12

OIL FILTER BRACKET CLIP

*13

OIL PAN GASKET

*14

STUD BOLT

*15

OIL STRAINER GASKET

-

-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

-

-

ILLUSTRATION

*A

w/ Stud Bolt

*B

w/o Stud Bolt

*1

CRANKSHAFT PULLEY

*2

ENGINE WATER PUMP ASSEMBLY

*3

TIMING CHAIN CASE OIL SEAL

*4

TIMING CHAIN COVER ASSEMBLY

*5

TIMING CHAIN COVER PLATE

*6

TIMING CHAIN COVER GASKET

*7

WATER PUMP GASKET

*8

CRANKSHAFT PULLEY SET BOLT

*9

OIL PUMP GASKET

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

MP grease

Do not apply lubricants to the threaded parts

ILLUSTRATION

*1

CHAIN SUB-ASSEMBLY

*2

CHAIN TENSIONER SLIPPER

*3

CRANKSHAFT TIMING SPROCKET

*4

IDLE SPROCKET ASSEMBLY

*5

NO. 1 CHAIN TENSIONER ASSEMBLY

*6

NO. 1 CHAIN VIBRATION DAMPER

*7

NO. 2 CHAIN VIBRATION DAMPER

*8

NO. 1 IDLE GEAR SHAFT

*9

NO. 2 IDLE GEAR SHAFT

*10

CRANKSHAFT TIMING GEAR KEY

N*m (kgf*cm, ft.*lbf): Specified torque

-

-

ILLUSTRATION

*1

CAMSHAFT

*2

CAMSHAFT BEARING CAP (for Bank 1)

*3

CAMSHAFT HOUSING SUB-ASSEMBLY

*4

NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

*5

NO. 2 CAMSHAFT

*6

NO. 2 CHAIN TENSIONER ASSEMBLY

*7

VALVE LASH ADJUSTER ASSEMBLY

*8

VALVE STEM CAP

*9

NO. 2 CHAIN SUB-ASSEMBLY (for Bank 1)

*10

CAMSHAFT TIMING GEAR ASSEMBLY (for Bank 1)

*11

CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY (for Bank 1)

*12

CAMSHAFT BEARING CAP OIL HOLE GASKET

*13

FUEL PUMP LIFTER HOUSING

*14

CAMSHAFT TIMING GEAR BOLT (for Intake Side of Bank 1)

*15

CAMSHAFT TIMING GEAR BOLT (for Exhaust Side of Bank 1)

*16

OIL CONTROL VALVE FILTER

*17

STRAIGHT PIN (for Bank 1)

*18

CAMSHAFT BEARING CAP SETTING RING PIN (for Bank 1)

*19

NO. 1 CAMSHAFT BEARING CAP

*20

NO. 2 CAMSHAFT BEARING CAP

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

ILLUSTRATION

*1

CAMSHAFT BEARING CAP (for Bank 2)

*2

CAMSHAFT HOUSING SUB-ASSEMBLY LH

*3

NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

*4

NO. 3 CAMSHAFT SUB-ASSEMBLY

*5

NO. 3 CHAIN TENSIONER ASSEMBLY

*6

NO. 4 CAMSHAFT SUB-ASSEMBLY

*7

VALVE LASH ADJUSTER ASSEMBLY

*8

VALVE STEM CAP

*9

NO. 2 CHAIN SUB-ASSEMBLY (for Bank 2)

*10

CAMSHAFT TIMING GEAR ASSEMBLY (for Bank 2)

*11

CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY (for Bank 2)

*12

CAMSHAFT BEARING CAP OIL HOLE GASKET LH

*13

CAMSHAFT TIMING GEAR BOLT (for Intake Side of Bank 2)

*14

CAMSHAFT TIMING GEAR BOLT (for Exhaust Side of Bank 2)

*15

STRAIGHT PIN (for Bank 2)

*16

CAMSHAFT BEARING CAP SETTING RING PIN (for Bank 2)

*17

OIL CONTROL VALVE FILTER

*18

NO. 3 CAMSHAFT BEARING CAP

*19

NO. 4 CAMSHAFT BEARING CAP

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

ILLUSTRATION

*1

CYLINDER HEAD SUB-ASSEMBLY

*2

CYLINDER HEAD GASKET

*3

CYLINDER HEAD LH

*4

NO. 2 CYLINDER HEAD GASKET

*5

CYLINDER HEAD SET PLATE WASHER

*6

CYLINDER HEAD SET BOLT

*7

WATER INLET PIPE

*8

CYLINDER BLOCK SUB-ASSEMBLY

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

-

-

*T1

1st: 36 (367, 27)

2nd: Turn 90°

3rd: Turn 90°

-

-

READ NEXT:

 Removal

REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during engi

 Disassembly

DISASSEMBLY PROCEDURE 1. REMOVE OIL FILLER CAP SUB-ASSEMBLY (a) Remove the oil filler cap sub-assembly from the cylinder head cover sub-assembly LH. (b) Remove the oil filler cap gas

 Inspection

INSPECTION PROCEDURE 1. INSPECT NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY (a) Turn the roller by hand to check that it turns smoothly. HINT: If the roller does not turn smoothly, replace the No. 1 valve

SEE MORE:

 Parts Location

PARTS LOCATION ILLUSTRATION *1 OUTER MIRROR SWITCH ASSEMBLY *2 OUTER REAR VIEW MIRROR ASSEMBLY LH *3 OUTER REAR VIEW MIRROR ASSEMBLY RH *4 DEF RELAY *5 OUTER MIRROR LH *6 OUTER MIRROR RH *7 NO. 1 ENGINE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY - DEF FUSE

 Installation

INSTALLATION PROCEDURE 1. INSTALL STUD BOLT HINT: If a stud bolt is deformed or its threads are damaged, replace it. (a) Using an E8 "TORX" socket wrench, install the 2 stud bolts to the exhaust manifold assembly LH (TWC: Front Catalyst). Torque: 19.5 N·m {199 kgf·cm, 14 ft·lbf} 2

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