Lexus ES manuals

Lexus ES: Components

Lexus ES (XZ10) Service Manual / Engine & Hybrid System / 2gr-fks (engine Mechanical) / Cylinder Block / Components

COMPONENTS

ILLUSTRATION

*A

w/ Stud Bolt

-

-

*1

CONNECTING ROD BEARING

*2

CRANKSHAFT

*3

CRANKSHAFT BEARING

*4

CRANKSHAFT THRUST WASHER SET

*5

CYLINDER BLOCK SUB-ASSEMBLY

*6

NO. 1 OIL NOZZLE SUB-ASSEMBLY

*7

PISTON

*8

PISTON RING SET

*9

STUD BOLT

*10

PISTON PIN

*11

PISTON PIN HOLE SNAP RING

*12

CONNECTING ROD SUB-ASSEMBLY

*13

CONNECTING ROD CAP

*14

CRANKSHAFT BEARING CAP

*15

SEAL WASHER

*16

NO. 1 COMPRESSION RING

*17

NO. 2 COMPRESSION RING

*18

OIL RING

*19

UPPER SIDE RAIL

*20

OIL RING EXPANDER

*21

LOWER SIDE RAIL

*22

CONNECTING ROD

*23

CONNECTING ROD SMALL END BUSH

*24

CYLINDER BLOCK WATER JACKET SPACER

*25

STRAIGHT PIN

*26

CYLINDER BLOCK WATER JACKET SPACER LH

*27

CONNECTING ROD BOLT

*28

CRANKSHAFT BEARING CAP SET BOLT

N*m (kgf*cm, ft.*lbf): Specified torque

●

Non-reusable part

*T1

1st: 24.5 (250, 18)

2nd: Turn 90°

*T2

1st: 61 (622, 45)

2nd: Turn 90°

READ NEXT:

 Disassembly

DISASSEMBLY CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during

 Inspection

INSPECTION PROCEDURE 1. INSPECT CONNECTING ROD THRUST CLEARANCE (a) Install the connecting rod cap. Click here (b) Using a dial indicator, measure the thrust clearance while moving the connecting

 Replacement

REPLACEMENT PROCEDURE 1. REPLACE STRAIGHT PIN NOTICE: If a straight pin is deformed, replace it. (a) Using a plastic hammer, tap in new straight pins to the cylinder block sub-assembly. *a Front

SEE MORE:

 Inspection

INSPECTION PROCEDURE 1. INSPECT FRONT OIL PUMP ASSEMBLY (a) Install the oil pump drive shaft sub-assembly to the front oil pump assembly. NOTICE: To avoid damaging the bush of the front oil pump assembly, install the oil pump drive shaft sub-assembly perpendicularly relative to the front oil

 Refueling

Opening the fuel tank cap The fuel tank of your vehicle has a special structure, which requires a reduction in fuel tank pressure before refueling. After the opener switch has been pressed, it will take several seconds until the vehicle is ready for refueling. Before refueling the vehicle

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